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Mike's Van Build Podcast: Ep. 7

Mike's Van Build Podcast: Ep. 7

Outfitting the Outside – Essential Exterior Mods for Mike’s Sprinter Van Conversion

When it comes to a camper van conversion, the exterior is just as important as the interior. In Episode 7 of Mike’s Van Build Podcast, we’re focusing on the exterior upgrades that transform a stock Mercedes Sprinter into a road-ready adventure van. From custom roof racks and solar panels to ladders, awnings, and off-road tires, Mike’s rig is built to handle vanlife in every season.

Custom Roof Rack & Solar Power

The roof is prime real estate in any Sprinter van build. Mike’s van features a Site Seven custom roof rack designed to maximize function. It holds a rooftop Mabru 12V air conditioner, a Starlink satellite dish, and two slim solar panels. This layout balances comfort and off-grid power, giving Mike reliable energy without compromising airflow or durability — a must for long trips and hot summers.

Exterior Lighting for Safety & Comfort

Vanlife doesn’t stop when the sun goes down. Mike’s build includes a front light bar for visibility on late-night arrivals and rear and side lights for setting up camp in the dark. Paired with softer awning lights, the system makes it easy to switch from bright utility lighting to a cozy outdoor vibe.

Easy Access: Ladders & Side Steps

Sprinters sit high off the ground and climbing in and out can get old fast. Mike chose powered drop-down side steps that automatically extend when the door opens — complete with LED lighting for nighttime entry. Around back, a sturdy rear access ladder provides safe roof access for loading gear or checking the solar setup.

Outdoor Living with the Fiamma Awning

A Fiamma awning expands the living space beyond the van walls, creating shade for cooking, relaxing, or hanging out after a ride (maybe with a little Netflix). Combined with upgraded exterior power outlets, it turns the outdoors into an extension of the home — one of the best upgrades for comfort and versatility on the road.

All-Terrain Tires & Wheels

No Sprinter van conversion is complete without reliable traction. Mike upgraded to all-terrain tires for durability and grip on everything from mountain passes to desert trails. It’s one of the most practical exterior modifications, making sure the van is as capable as it looks.

Why Exterior Mods Matter in Vanlife

These upgrades are what make the difference between a van that looks ready for travel and one that’s truly built for adventure. With a thoughtfully designed roof rack, solar system, lighting, awning, and tires, Mike’s Sprinter is equipped for road trips, festivals, off-grid camping, and everything in between.

For Mike, the exterior upgrades aren’t just cosmetic. They’re the features that make the van more functional, more comfortable, and better equipped for real adventures.

Ready to ride along?
Check back weekly for new episodes and subscribe on YouTube or your favorite podcast app so you don’t miss what’s next. This van build — and this podcast — is just getting started.

Share with a van-curious friend. And if you’ve got questions about your own build, reach out. We’re always happy to help.

Want to explore more? Visit the Vanlife Outfitters Store to browse gear, learn from real-world builds, and get help choosing the right setup for your own vanlife adventure.

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